To install the engine, it must be carefully inserted into the engine compartment.
- Check the engine mounts, oil, fuel and water hoses for breaks and cracks, replace if necessary.
- Check engine shock absorbers. If there is a large oil leak, replace the shock absorber.
- Check the ease of movement of the clutch fork and how easily the clutch release bearing and crankshaft radial bearing rotate.
- Do not forget to check the condition of the clutch disc friction lining and its thickness.
- Run very carefully into the engine to avoid damaging the drive shaft, body and clutch when lowering.
- Do not tighten the engine mount nuts.
- Raise the car.
- Install the transmission.
- Lower the car.
- Align the engine by nudging. Torque tighten the engine mounts to 45 Nm.
- Insert and secure the shock absorbers if removed.
- Turn the earth jumper on the oil sump.
- Secure the heating hoses connected to the bulkhead with clamps.
- Insert and secure the coolant expansion tank.
- Install and adjust the throttle cable.
- Connect the 2 connectors of the switching unit of the transistor ignition system.
- Insert a switching relay into the additional relay block. Connect the connector.
- Connect the electrical wires to the electrical valve. Connect the vacuum hoses to the throttle valve and distributor.
- After connecting the electrical wires to the ignition coil, put the cap on it.
- Connect the connector to the generator.
- Install the radiator.
- Reconnect all wires, fuel, water and vacuum hoses according to the markings made during removal. Secure the wires and hoses with clamps.
- Check the level and add oil to the gearbox and engine if necessary.
- Clean and, if necessary, completely replace the filter element of the air filter.
- You can connect the wires to the battery.
- Check the ignition timing and adjust if necessary.
- Check idle speed parameters, adjust if necessary.
- Warm up the engine to operating temperature, check the tightness of the joints of all hoses, as well as the coolant level.
- Check valve clearances.
- Install the hood.
It is this procedure that is needed in order to install the engine in its place.
