Most ZAZ car owners are not content with the technical capabilities of their "iron horse", but on the contrary, are looking for ways to improve them. Therefore, some of them, for example, tune the engine, while others, instead of the "native" one, put the engine from the VAZ.
It is necessary
- - engine from VAZ;
- - clutch;
- - butter;
- - sealant;
- - instruments.
Instructions
Step 1
Dismantle the "native" engine and leave it until "better" times. This motor has already served its purpose, so it is entitled to a legal rest.
Step 2
Adjust the "plate" to the dimensions of the installed engine. In addition, during installation, one more problem needs to be solved: the standard thickness of the "plate" is 23.5 mm, but the primary shaft will protrude from the engagement by three to four mm, so such a "plate" will have to be milled (reduce its thickness to 20 mm).
Step 3
In addition to the LUK clutch, pay attention to the SACHS clutch: it has all the hallmarks of a quality product. In addition, using such an element, you do not have to hammer the crankcase, as well as grind off extra millimeters in order to install the basket in the crankcase.
Step 4
Carefully dismantle the pedal unit and also remove the vacuum brake booster. Instead of them, a pedal block from a VAZ will be installed, as well as a vacuum cleaner and master cylinders.
Step 5
Since the VAZ engine is incompatible with the ZAZ gearbox, there is no other way out, how to cut the crankcase under the starter. Of course, such transformations will weaken the crankcase, however, with proper mounting of the motor and strengthening its attachment, problems with the crankcase will not arise.
Step 6
For fear that the bolts securing the engine to the plate will loosen, make locking bolts. To do this, drill holes in the places where the caps of the bolts sit, with the axis shifted in the direction of twisting. Cut the threads and screw in the locking bolts.
Step 7
Install the adapter into the hole for the pressure sensor: it is needed for the pressure lamp, as well as for the controller itself. Install the engine and all related parts.